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Industrial Piping vs. Medical Piping... What Sets Them Apart?

October 22, 2024

In the world of plumbing, not all piping systems are created equal. Two highly specialized types of piping—industrial commercial piping and medical piping—serve very different roles, and each comes with its own unique standards, materials, and challenges. Whether it’s delivering vital resources in a factory or ensuring patient safety in a hospital, these systems are integral to their environments. In this post, we’ll explore the key differences between industrial commercial piping and medical piping, shedding light on their distinct applications, regulations, and installation requirements.


1. Purpose and Use

  • Industrial Commercial Piping 

Industrial commercial piping is designed to handle a broad range of materials in large-scale operations. These pipes are often used to transport chemicals, steam, compressed air, water, gas, and sometimes hazardous materials within factories, power plants, oil refineries, and manufacturing facilities. Industrial piping systems must be robust, versatile, and capable of withstanding extreme temperatures, pressures, and chemical exposures. Their main focus is on efficiency, durability, and the ability to handle heavy workloads without failure.

  • Medical Piping

Medical piping systems, on the other hand, are engineered to ensure the safe delivery of medical gases like oxygen, nitrous oxide, and vacuum systems critical for patient care. These systems are predominantly used in healthcare settings such as hospitals, clinics, dental offices, and laboratories. Unlike industrial piping, which focuses on transporting a variety of fluids and gases for operational processes, medical piping serves the vital function of ensuring patient safety by delivering life-sustaining resources. Purity, reliability, and adherence to strict safety standards are essential in medical piping.


2. Materials Used

  • Industrial Commercial Piping Materials

The materials used in industrial commercial piping vary depending on the specific application and the types of fluids or gases being transported. Common materials include:

- Carbon Steel: Ideal for high-pressure systems, steam, and water transport.

- Stainless Steel: Often used for transporting corrosive materials or chemicals.

- PVC and CPVC: Suitable for lower-temperature fluid transfer or corrosive chemicals.

- Copper: Used for water systems and compressed air in some industrial settings.

*The material choice is driven by the need to withstand harsh conditions, including high temperatures, chemical reactions, and physical wear. Durability and resistance to corrosion are key priorities.

  • Medical Piping Materials

Medical piping is usually made of high-purity, corrosion-resistant materials, with medical-grade copper being the most common choice. Medical copper piping is preferred due to its antimicrobial properties and resistance to corrosion, ensuring that gases remain uncontaminated. Stainless steel and other inert materials are also used for specific applications, such as high-pressure systems. Medical piping systems must meet stringent material standards to prevent contamination of the gases being transported.


3. Safety Standards and Regulations

  • Industrial Commercial Piping Regulations

Industrial piping is subject to a range of standards depending on the application and the country. Some of the most common standards include those from the American Society of Mechanical Engineers (ASME), which cover design, installation, and testing of piping systems, and the International Organization for Standardization (ISO) for specific materials and industries. Industrial piping systems must also comply with environmental and safety regulations, particularly when transporting hazardous materials, to prevent leaks, spills, or accidents. However, while industrial piping systems have strict safety requirements, they are often designed with efficiency and process optimization in mind. In many cases, there’s more flexibility in the design and material selection compared to medical piping, as long as safety and performance standards are met.


  • Medical Piping Regulations 

Medical piping systems are subject to much more stringent safety and regulatory standards because they directly impact patient health. Key regulatory bodies such as the National Fire Protection Association (NFPA) and American Society of Sanitary Engineering (ASSE) set out detailed guidelines for medical gas systems. NFPA 99 is a particularly critical standard that covers the installation, testing, and maintenance of medical gas and vacuum systems in healthcare facilities. In medical piping, purity is paramount. The systems must be tested rigorously to ensure that no contaminants, bacteria, or particulates are present in the pipes, which could compromise patient safety. Unlike industrial piping, which may tolerate a degree of system wear or chemical interaction, medical piping must maintain pristine conditions at all times.


4. Installation Complexity

  • Industrial Commercial Piping Installation

Industrial piping systems are often large-scale projects requiring specialized knowledge of various gases and fluids, as well as complex mechanical engineering skills. The installation involves managing high pressures, fluctuating temperatures, and potentially hazardous materials. While the complexity of industrial piping varies by industry, these systems often have large pipelines that span long distances and must be durable enough to withstand harsh working environments. The installation process focuses on optimizing production efficiency, ensuring that the pipes are durable and can handle wear and tear. However, access for repairs and maintenance is also a consideration, as downtime in industrial settings can be costly.


  • Medical Piping Installation

Medical piping installation is even more specialized and requires trained professionals certified in medical gas piping systems. Every aspect of the installation must follow exacting standards. For example, pipes for medical gases must be cleaned thoroughly to remove any impurities, and the systems are pressurized and leak-tested to ensure they operate safely. Even minor errors during installation can have serious consequences for patient health, making precision a top priority. Medical piping systems are typically smaller in scope compared to industrial systems, but they are more delicate and critical in nature. The installation often includes redundant safety mechanisms, such as alarms and backup systems, to ensure uninterrupted gas delivery.


5. Maintenance and Monitoring

  • Industrial Commercial Piping Maintenance

Industrial piping systems require regular maintenance, including inspections for corrosion, leaks, and blockages. The harsh environments and constant high pressure in industrial settings can lead to wear and tear, requiring routine check-ups to avoid downtime or accidents. While some downtime for repairs is expected, the goal is to minimize this as much as possible to keep operations running smoothly.


  • Medical Piping Maintenance

Medical piping systems are subject to more frequent and detailed inspections due to their critical role in healthcare. Regular maintenance includes checking for leaks, ensuring proper gas pressure, and monitoring the purity of medical gases. These systems are also continuously monitored to detect any potential issues immediately, with alarms or automated systems in place to signal malfunctions. Any lapse in the medical piping system can be life-threatening, so hospitals and healthcare facilities must adhere to a strict maintenance schedule.


While both industrial commercial piping and medical piping are vital to their respective environments, they operate under different principles and priorities. Industrial piping focuses on efficiency, durability, and the ability to handle diverse fluids and gases under extreme conditions, whereas medical piping is centered around safety, purity, and adherence to strict health standards. Understanding the differences between these two types of piping can help contractors, engineers, and facility managers ensure that the right system is in place for the job at hand—whether that’s delivering steam to a manufacturing line or oxygen to a hospital patient. Each system must be designed, installed, and maintained with its specific challenges in mind, guaranteeing both operational success and safety.


A.C.P.M. has experience working with both types, so contact us today with any questions or inquiries you may have!


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December 26, 2024
In restaurants and commercial spaces, plumbing systems are subject to heavy use and unique demands. From the constant flow of water in kitchens to the high-traffic use of restrooms, these systems face challenges that can lead to unexpected failures if not properly managed. Plumbing issues in commercial spaces can disrupt operations, damage property, and lead to costly repairs. Understanding the top causes of plumbing failures can help business owners take preventive measures to maintain their systems and minimize downtime. In this blog, we’ll explore the most common causes of plumbing problems in restaurants and commercial spaces and how to avoid them. 1. Grease Buildup in Drains Why It Happens: Restaurants generate significant amounts of grease and oil during food preparation. When these substances are poured down drains, they solidify over time, leading to clogs and blockages in the plumbing system. Consequences: Blocked drains can cause backups, slow drainage, and foul odors, disrupting kitchen operations. Prevention: Install grease traps and ensure they are cleaned regularly. Train staff to properly dispose of grease and oil in designated containers rather than pouring it down the sink. 2. High Water Usage and Strain on Fixtures Why It Happens: Restaurants and commercial spaces often have high water usage due to frequent handwashing, dishwashing, restroom use, and cleaning. Over time, this puts significant strain on fixtures and plumbing systems. Consequences: Fixtures can wear out faster, leading to leaks, reduced water pressure, or failure. Prevention: Use durable, commercial-grade fixtures designed for high-volume usage. Perform regular maintenance checks to identify and repair worn-out parts. 3. Clogged Toilets and Restroom Drains Why It Happens: In commercial restrooms, improper disposal of items like paper towels, feminine hygiene products, and wipes can lead to clogs in toilets and drains. Consequences: Restroom plumbing failures can result in unpleasant backups and disrupt business operations. Prevention: Post clear signage about what not to flush. Install heavy-duty toilets designed for commercial use. Schedule routine drain cleaning to prevent buildup. 4. Aging or Corroded Pipes Why It Happens: Many older commercial buildings still have plumbing systems with outdated materials like galvanized steel or cast iron pipes, which are prone to corrosion and leaks over time. Consequences: Corroded pipes can lead to low water pressure, discolored water, or complete pipe failure. Prevention: Inspect plumbing systems regularly, especially in older buildings. Replace outdated or corroded pipes with modern, durable materials like copper or PEX. 5. Backflow Issues Why It Happens: Backflow occurs when water flows in the reverse direction due to pressure imbalances, potentially contaminating the clean water supply with wastewater. This is a significant risk in restaurants, where cross-connections between clean and wastewater lines are common. Consequences: Contaminated water poses serious health risks and can result in regulatory violations. Prevention: Install and maintain backflow prevention devices. Schedule annual backflow testing as required by most local codes. 6. Water Heater Failures Why It Happens: Restaurants and commercial spaces rely on water heaters for handwashing, dishwashing, and cleaning. Overuse, sediment buildup, or lack of maintenance can cause water heaters to fail. Consequences: Insufficient hot water disrupts kitchen operations and compromises sanitation standards. Prevention: Flush water heaters regularly to remove sediment buildup. Schedule routine inspections to check for signs of wear or malfunction. Use high-capacity, commercial-grade water heaters to meet demand. 7. Sewer Line Blockages Why It Happens: Sewer lines in commercial spaces can become blocked by grease, food debris, or non-flushable items. Tree roots can also infiltrate sewer lines, causing damage and obstructions. Consequences: Blockages can lead to backups, foul odors, and significant health hazards. Prevention: Perform regular sewer line inspections using cameras to detect potential issues. Clean sewer lines periodically to remove buildup. Address any signs of tree root intrusion promptly. 8. Improper Plumbing Installations Why It Happens: Poor installation practices, such as using incorrect pipe materials or improper connections, can lead to leaks, low water pressure, or system failures. Consequences: Faulty installations can result in frequent breakdowns and costly repairs. Prevention: Hire licensed, experienced plumbers for installations and repairs. Ensure all plumbing work complies with local building codes and industry standards. 9. Lack of Preventive Maintenance Why It Happens: Many businesses neglect regular plumbing maintenance, focusing only on repairs when problems arise. This reactive approach can lead to bigger issues over time. Consequences: Without routine maintenance, small problems like leaks or minor clogs can escalate into major failures, causing disruptions and expensive repairs. Prevention: Schedule regular plumbing inspections and maintenance. Address minor issues promptly to prevent them from worsening. 10. Hard Water Issues Why It Happens: Hard water contains high levels of minerals like calcium and magnesium, which can cause scale buildup in pipes, fixtures, and water heaters. Consequences: Scale buildup reduces water flow, damages equipment, and decreases the efficiency of water heaters. Prevention: Install water softeners to reduce mineral content in the water. Regularly descale water heaters and other affected equipment. Conclusion Plumbing failures in restaurants and commercial spaces can disrupt operations, affect customer satisfaction, and result in costly repairs. By understanding the common causes of these issues and implementing preventive measures, business owners can protect their plumbing systems and maintain smooth operations. Regular maintenance, proper installation, and investing in commercial-grade equipment are essential for avoiding plumbing failures. Partnering with a trusted commercial plumbing expert can help ensure your systems remain reliable and compliant with all regulations.
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